故障解析市場、2024年に54.6億ドル規模 - 2032年には103.2億ドル到達へ、CAGR8.26％で拡大予測
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The failure analysis field is expected to reach approximately $5.46 billion in 2024 and $10.32 billion in 2032, demonstrating a high growth trajectory with a compound annual growth rate （CAGR） of 8.26% between 2025 and 2032. The increasing complexity of semiconductors and electronic devices, the growing need for precision testing, and strengthened industry demands for quality assurance and reliability are key drivers of growth. In particular, with integrated circuits and nanodevices becoming increasingly miniaturized and highly integrated, early defect detection and correction directly contributes to increased manufacturing yield and reduced downtime, driving the adoption of failure analysis services and equipment.
Furthermore, the rise of AI and machine learning-based predictive analysis and high-speed solutions for failure modes is driving value delivery beyond traditional equipment and service formats. Meanwhile, hurdles such as expensive testing equipment and skilled personnel remain, limiting growth, particularly for small and medium-sized enterprises （SMEs）.
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Segmentation Analysis
: This report provides a detailed segmentation of the failure analysis market by technology, equipment, and industrial application.
By Technology:
For example, energy dispersive X-ray analysis （EDX） will account for approximately 33% of the market revenue share by 2023, positioning itself as a key technology due to its high accuracy in analyzing the elemental composition of materials. Furthermore, scanning probe microscopes （SPMs）, which enable nanoscale surface analysis, are predicted to grow at the highest CAGR （approximately 10.5%） from 2024 to 2032, reflecting the trend toward miniaturization and sophistication in this field.
Thus, technological advances and expanding applications are key drivers of the failure analysis market.
By Equipment:
In the equipment segment, scanning electron microscopes （SEMs） will account for approximately 28% of the revenue share by 2023, occupying a leading position due to their high resolution and versatility. Meanwhile, dual beam systems （FIB-SEM） are expected to grow at a CAGR of approximately 11.9% from 2024 to 2032, driven by demand for 3D reconstruction and real-time material modification. By
industry vertical, the
electronics and semiconductors segment will be the largest, accounting for approximately 36% of revenue share in 2023. This is due to the increasing importance of failure analysis as device structures become more sophisticated. The manufacturing segment （general industrial manufacturing） is expected to grow at a CAGR of approximately 10.48% from 2024 to 2032, driven by the spread of automation, precision machining, and high-value-added materials, as well as trends toward predictive maintenance and enhanced quality assurance.
Regional analysis:
Regional growth trends are also essential for understanding this market.
North America:
North America will lead the market, accounting for approximately 39% of revenue share in 2023. This is due to the strong presence of semiconductor manufacturers, robust R&D facilities, and a strong willingness to invest in failure analysis technology, as well as the concentration of advanced industries such as automotive, aerospace, and electronics. Strict regulations and quality standards, along with the advancement of AI, also support this region's lead.
Asia Pacific （APAC）:
The Asia Pacific region is expected to grow at the fastest CAGR of approximately 10.50% from 2024 to 2032. Growth is driven by the rapid expansion of the semiconductor and electronics industries, the increasing number of manufacturing bases, and government support for R&D, particularly in China, India, Taiwan, and South Korea. Miniaturization, automation, and enhanced quality control are common themes across the region, driving demand for failure analysis solutions.
Europe:
In Europe, advanced industrial countries such as Germany, France, and the UK are leading the way, with failure analysis technology being utilized in fields such as electric vehicles, renewable energy, and aerospace. A mature industrial infrastructure, strong regulatory requirements, and strong collaboration between research institutes and manufacturers support the region's stable growth.
Latin America （LATAM） and the Middle East and Africa （MEA）:
Signs of growth are also evident in these regions. In Latin America, failure analysis is increasingly being adopted in the automotive, aerospace, and energy sectors, primarily in Brazil and Mexico. This, coupled with government initiatives to strengthen the industry, is expected to drive market expansion. In the Middle East and Africa, manufacturing diversification and localization are progressing in countries such as the UAE, Saudi Arabia, and South Africa. The growing importance of quality and reliability is driving increased demand for analytical services.
Competitive Landscape:
The failure analysis market is characterized by fierce competition among numerous global and regional players. Representative examples include TÜV SÜD and Hitachi High-Tech Corporation. TÜV SÜD provides testing, inspection, and certification （TIC） services to a variety of industries, including automotive, energy, manufacturing, and consumer goods. In October 2024, it reportedly enhanced its testing facilities and methods for high-voltage components for electric vehicles.
Meanwhile, Hitachi High-Tech Corporation is expanding its analytical instruments, medical systems, and advanced technologies globally, and in February 2024 announced a collaboration with Sysmex Corporation to develop automated and advanced analytical diagnostic equipment.
Other major players （e.g., Rood Microtec GmbH, Eurofins EAG Laboratories, Presto Engineering Inc.） are strengthening their expertise in areas such as failure analysis services, materials testing, and electronics inspection. These companies are increasingly focusing on technological innovation （e.g., AI/machine learning, nanoanalysis, 3D visualization, etc.） and are shifting from equipment provision to service models such as data analysis, consulting, and turnkey projects. To
maintain competitive advantage, companies are focusing on the following:
developing new technologies and equipment for high-precision, high-speed analysis;
integrating them into manufacturing sites, simplifying workflows, and accelerating supply chains;
expanding regional service centers and establishing global support systems; and
offering low-cost solutions and outsourcing models for small businesses.
However, challenges such as equipment implementation costs, operational know-how, and the availability of skilled personnel remain constraints to growth, especially in emerging regions and small and medium-sized enterprises.
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In
conclusion,
the failure analysis market is strategically positioned in terms of ensuring reliability and quality in a wide range of industrial sectors, including electronics and semiconductors, automotive, aerospace, and medical devices. Steady growth is expected to continue, driven by three pillars: technological evolution, expansion of industrial applications, and regional expansion. However, overcoming challenges such as high equipment costs, barriers to entry for small and medium-sized enterprises, and a shortage of skilled personnel will be key to moving to the next stage of growth. Companies are being called upon to maximize the value of failure analysis by integrating technology, service, and regional strategies.
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